Context
Before the summer of 2019, KLK Emmerich GmbH operated a set of marine loading arms used for loading and unloading ships on the Rhine. Two of the arms had been manufactured by Wiese Europe, and all three played a critical role in the company’s inbound and outbound logistics.
KLK Emmerich GmbH is part of the international Kuala Lumpur Kepong Berhad (KLK) group and is a major producer of fatty acids, glycerin, dimers, monomers, isostearics, fatty alcohols and triacetin. Raw materials arrive via the river; finished products leave through the same route, making uninterrupted access to the loading infrastructure essential.
The challenge
During periods of low water levels, ships could no longer safely approach the riverbank installation. This resulted in operational delays and the risk of vessels running aground. With fluctuating water levels becoming more frequent due to climate-related changes, KLK required a long-term and dependable solution.
A new pier was built 130 metres from the riverbank, providing a safer and more stable loading position. To restore full operational reliability, the existing loading arms needed to be relocated, and Wiese Europe was asked to take on the task.
Our approach
The project began under strict operational constraints: KLK required that the refinery remain accessible, and the loading arm relocation could not exceed a three-week shutdown window. This demanded rapid adaptation to new processes and strict environmental regulations.
Because of German environmental requirements, biodegradable oils had to be used throughout the project, requiring careful preparation and precise execution.
Two Wiese technicians completed the relocation in just two weeks. Each loading arm was secured for transport and lifted individually using a crane mounted on a pontoon, the only viable method, as land-based cranes could not reach the distance involved. All three arms were safely installed on the new pier at the lowest point of the river.
The operation required advanced rigging expertise, prompting our technicians to obtain additional certifications. Approximately 100 metres of pipelines were integrated into the new installation, and several maintenance issues were successfully resolved during the process.
Outcome
The relocation was completed within the planned timeframe.KLK Emmerich GmbH now benefits from a reliable, future-ready loading setup that remains fully operational even during low water conditions.
With the relocation finalised, Wiese Europe immediately prepared for the next stage: ongoing maintenance and therefore ensuring continued performance and long-term safety. The partnership continues to grow.
